The Pearl Project - Qatar
The Pearl Project is a venture to build an island from reclaimed land and
develop a residential and business community. The development is off
the eastern coastline of Qatar, approximately 20 km north of the central
business district of the Qatari capital, Doha and 20 km from the
International Airport in the south.
The rock and aggregate is transported by tugs and barges directly to the
dedicated berths run by FBS and its local partners, located on-site. The
rock and aggregate is used for building the island as well as building
the necessary infrastructure on the Pearl Island.
Ras Laffan - Qatar
The rock and aggregate is collected from the Rock Export Terminal by the customer using their own tugs and barges. The materials are taken by tugs and barges to waterways that are not navigable by ships with larger hulls.
Tekfen road project - Qatar
The Tekfen "North Road Project" in Qatar is a 684m USD road infrastructure project awarded by the Qatari Public Works Authority. This 4 year project includes demolition, landscaping and road construction on the primary traffic routes throughout Qatar. FBS won the contract to exclusively supply all aggregate grade requirements for Tekfen in Qatar.
A strong relationship has been built up with Tekfen over the past three years that FBS has been supplying aggregate. The foundation for this successful relationship has been the consistent delivery of quality at a competitive price, as promised.
Fujairah Northern Land Reclamation Project - UAE
The Fujairah Northern Land Reclamation Project is a venture to complete a land and sea reclamation that will stretch 500m from the coast line into the sea and will be circumscribed by a coastal protection. Total surface area gained by the reclamation is 2.24km2 (east of the Fujairah - Khor Fakkan road).
FBS will provide drilling, blasting and quarrying of all materials used to
construct the reclamation from excavating a part of the Fujairah
mountainous area. Coastal protection works are required in order to
protect the new strip of reclaimed land from the wave action along the new
coastline.
540 workers and specialists form part of a 24 hour-a-day operation. Each
day, blast and drilling teams prime the blast positions for multi-location
blasts. Every blast hole is primed and checked and then the mountain is
evacuated. Up to sixteen tonnes of explosives are used daily to carefully
dislodge the various parts of the rock face.
Once the all-clear has been sounded, the quarry quickly fills again with
heavy machinery, tipper trucks and men incentivized to fulfill the daily
quotas of rock necessary for the Northern Project. The explosives are so
well placed by the blasting team that no further treatment of the rock is
necessary.
Using FBS owned Komatsu heavy equipment, the teams move in. There
are over 100 of these machines on this project, making it one of the largest
owned and operated fleets in the U.A.E. The heavy machinery hauls the
blasted rock away from the rock face and front end loaders fill the trucks
with rock. Due to the harsh conditions, as well as the double-shift,
round-the-clock activity, a full time maintenance crew is kept very busy.
Each truck bears over 50 metric tonnes of rock at least 22 times a day.
Once on the reclamation area, the rock is handed over to FBS' own
professional team of engineers, who carefully place the rock in selected
areas for leveling and compaction. This process is carefully monitored by
the surveying team and quality control department, to ensure we achieve
the high standards expected by our customers.
Project Highlights
- Project size - Minimum of 54 million metric tonnes
- Over 2,500 trucks loaded per day
- 24/7 operations
- 16 tonnes of explosives per day
- Single source deal with Komatsu
- Automatic weighbridge that has lead to significant time savings, and therefore ensures the project is kept within budget. This state of the art automatic weighbridge system was designed specifically for this project, to ensure efficiency and accurate readings of how much rock is delivered per truck, per trip.
- Innovative quality and testing procedures such as simulating a 30 meter oil tank on the created reclaimed land.